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CLOSE THIS BOOKShaping of Horizontal and Plane Surfaces - Course: Techniques for machining of material. Trainees' handbook of lessons (Institut für Berufliche Entwicklung, 23 p.)
VIEW THE DOCUMENT(introduction...)
VIEW THE DOCUMENT1. Purpose of shaping horizontal and plane surfaces
VIEW THE DOCUMENT2. Kinds and construction of shaping tools to be used
VIEW THE DOCUMENT3. Preparation for shaping of horizontal and plane surfaces
VIEW THE DOCUMENT4. Shaping of horizontal and plane surfaces

2. Kinds and construction of shaping tools to be used

Shaping tools show a great variety as far as their shapes and dimensions are concerned. Generally all tools (lathe tools) can be used which are also applied for the technique of turning. The straight tool is the most frequently used tool. It can take up great cutting forces, but it has the property to bounce and, thus, to hook into the work.


Figure 3 Straight tool

The offset tool is used, as a rule, for side machining.


Figure 4 Offset tool

The bent tool is used when machining with the straight tool is not possible. Its advantage is a quiet working position. Thanks to this a longer tool life (life between regrinds) and a better surface finish are reached.

The lateral pressing out of the cut which may occur with greater cutting force is of disadvantage.


Figure 5 Bent tool

Forward offset tools are only used, if the tool holder does not allow the use of another tool. It quickly hooks into the work and breaks.


Figure 6 Forward offset tool

Backward offset tools are especially suitable, as they bounce out of the workpiece and, thus, do not hook into it.


Figure 7 Backward offset tool

The shoulder tool is used for machining shoulders. Because of its cutting-edge shape, however, the risk of getting broken is greater on this tool.


Figure 8 Shoulder tool

Pointed or wide-finishing tools are used according to the shape of the workpiece and the surface finish,


Figure 9 Pointed tool


Figure 10 Wide-finishing tool

The distinguishing feature of left-hand and right-hand tools is the position of the primary cutting edge to the person holding the tool.


Figure 11 Position of primary cutting edge

1 left-hand tool,
2 right-hand tool

The shaper tools can be constructed as solid or compound tools, Apart from a different shape, the basic construction does not differ considerably.

Compound tools are characterized by having tool body and tip body made of different materials.


Figure 12 Compound tools

1 tool body (shank),
2 tip body

The connection between tool body and tip body can be firm (welded-on, soldered-on), but also loose (mechanically held). The mechanically held form shall be given preference due to the quick replaceability.


Figure 13 Mechanically held tool

1 shank,
2 clamping bolt,
3 holder for clamped tool bit,
4 clamped tool bit

Which shaper tools can be used for shaping horizontal and plane surfaces?
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What does a compound tool consist of?
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